High-Speed
The operation speed is up to 180 m/min, with a vertical lift speed of 42 m/min. Fast acceleration and deceleration minimize the cycle time of the system.
Multi-Level Shuttle System
A multi-level shuttle solution allowing simultaneous operations across different levels. Increased throughput and reduced order processing time in high-demand facilities.
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Multi-Level Shuttle System: Enhancing Automated Storage & Retrieval
The Multi-Level Shuttle (MLS) System is a high-performance Automated Storage and Retrieval System that provides speed, accuracy, and adaptability for warehouses.
With the ability to store and retrieve bins, totes, and small cartons, this system can achieve high throughput operation with multiple shuttles on multiple levels operating concurrently and effectively all the time, even at full capacity.
Summary
Craftsman Storage's MLS is an automated Racking systems which operates with robotics and rail-guided vehicles on a multi-level structure, along with vertical lifts of items such as cartons, bins and totes.
We present a modular, expandable Multi-Level Shuttle System architecture designed to optimize both vertical and horizontal space utilization while reducing aisle footprint. We utilize a smart service core and control system that combines automatic storage and retrieval vehicles into one efficient and flexible unit, making handling easier, speeding up operations and working well with warehouse control systems.
We transform traditional storage into a fully automated, high-density Warehousing System. Designed for high SKU environments as well as high-speed order processing and picking, the controlled operations system is now used by many organizations across the world in sectors including e-commerce, pharma, FMCG, manufacturing, textile and 3PL.
Why Choose Our Multi-Level Shuttle System?
Speedy Delivery, No Congestion
Multi-Level Shuttles move concurrently at various levels providing simultaneous, streamlined picking and restoring. Human touchpoints are removed, such as manual handling of carts and bins, walking time, etc., to improve efficiency, throughput, and fulfillments per hour.
Compact High-Day Density Storage
Through innovative use of vertical space combined with narrow aisle widths, maximum storage is achieved in the smallest possible room, anywhere from climate-controlled warehouses to robotic fabrication lines to precision manufacturing plants.
Flexible Platform for Future
Modular, extensible design makes it easy to add new modules and extend existing ones. Intake, fulfillment, sorting and full-case depalletizing from a small, future-proof system.
Energy & Cost-effective
Cut down on manual labor and enjoy long-term savings. Our system consumes less energy and operates 24/7.
Lower labor costs
Reduces manual intervention and lowers labor costs through complete automation.
Advanced ERP Integration
Seamless integration with advanced ERP systems ensures unified operations and real-time data visibility across the warehouse.
Features and Benefits
Compact and Lightweight
Weighing only 450 Kg this unit is easy to move around and works on any floor level.
Precision Control
Complete range of vertical movement, combined with laser-based horizontal alignment ensures gentle bin placement.
Industrial-grade
Constructed with servo motors, robust frames, and safety features such as bin position sensors.
Seamless Integration
We are implementing an industrial wireless communication and control system designed specifically to help our WMS interact in real-time.
How it Works?
Our system uses multiple shuttles that glide across tracks on different levels of the racking structure. A vertical lift seamlessly transfers goods between levels - ensuring a fast, reliable flow of materials with zero bottlenecks. Integrated with a smart Warehouse Control System (WCS) and synchronized with your Warehouse Management System (WMS), it delivers every item where and when you need it.
| DESCRIPTION | SPECIFICATION |
|---|---|
| Standard scope of supply: | |
| Make | Craftsman Automation |
| Load Capacity (Kg) | 40 Kgs |
| ASRS Type | Multi-Level Shuttle |
| Fork Type | Telescopic Fork with fingers |
| Self-Weight | ~450kgs |
| Travel speed (m/min) | 180 m/min |
| Vertical speed (m/min) | 42 m/min |
| Max. Bin dimensions (mm) | 600 × 400 |
| Travel acceleration (m/s2) | Upto 1.5 m/s2 |
| Travel deceleration (m/s2) | Upto 1.5 m/s2 |
| Lifting acceleration (m/s2) | Upto 0.5 m/s2 |
| Lifting deceleration (m/s2) | Upto 0.5 m/s2 |
| Motor Type | Servo Motor |
| Control System | Yes |
| Data transmission | Industrial Wireless |
| Communication | Industrial Wireless |
| Supply Point | 4 pole Busbar, 3 phase, 1 earth |
| Vertical Positioning | Absolute positioning |
| Horizontal Positioning | Laser positioning |
| Safety accessories | Rubber Bumper, on-board bin position sensor |
Bin Conditions & Load Specifications
- 01To ensure smooth operation
- 02Material must stay within bin height and be evenly loaded from the bottom.
- 03Avoid bins that are broken, chipped, or out of shape.
- 04Bin manufacturing accuracy must be ±3mm for Width & Depth.
- 05The bottom should be flat (no ribs or perforations).
- 06Deflection should be under 7mm (sides) and under 10mm (bottom)
- 07Using the right bins keeps your operations running smoothly and your goods safely stored.
Product Gallery
Multi-Level Shuttle System
Multi-Level Shuttle System
Multi-Level Shuttle System
Solutions for Every Industry
Automobile Industry
FMCG
Pharmaceuticals
Cold Chain
Chemicals and Petrochemicals
Renewable Energy
FMCD
Semi Conductors
Your Warehouse, Upgraded
From increasing order speed to optimizing space and reducing costs, our Multi-Level Shuttle System is the smart choice for future-ready warehousing. Let Craftsman Storage help you unlock efficiency with automation tailored to your needs.
To design a solution that fits your space, industry, and goals.
Talk to our team todayFrequently Asked Questions
Dynamic storage allocation and fast shuttle access allow efficient handling of a wide range of product types. Thus, high SKU diversity can be handled while allowing rapid inventory turnover.
Great storage density in a compact footprint is possible due to the full usage of vertical height, along with a lesser need for aisle space.
The operator does not need to undertake excessive travel to perform picking; hence, they can spend more time improving packing and checking the quality of the goods picked. This results in higher productivity per employee.
The independent operation of shuttles will allow maintenance to be conducted on one level without stopping the productivity of the entire system. This improves uptime and resiliency to operations.
E-commerce, retail distribution, pharmaceuticals, and electronics require speed and accuracy, and are given a solution at scale
New levels or new shuttles may be progressively added so that current capacity can still be extended with minimum disruption in operations.
Craftsman Storage delivers a well-engineered system, and that is flexible and scalable with superior ability for implementation and customer service.
Contact Us
Driven by advanced technology and continuous innovation, we set higher standards to deliver storage solutions you can rely on.
Toll Free
CRAFTSMAN AUTOMATION
LIMITED - UNIT IV
Gat No. 58, Pimple Jagtap,
Shirur Taluk, Pune - 412 208,
Maharashtra, India.
For Enquiry
storage@craftsmanautomation.com
CRAFTSMAN AUTOMATION
LIMITED - UNIT III
123/4, Sangothipalayam Road,
Arasur Post, Coimbatore - 641 407,
Tamil Nadu, India.
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